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Applications:
Artificial turf landscaping grass series can be widely used in landscape decoration,floor carpets,building roof,exhibition floor,kindergarten, wedding floor,wall decoration and so on.
Artificial Grass Production Process
Artificial grass has gained immense popularity in recent years due to its low maintenance requirements, durability, and realistic appearance. Its production process involves several intricate steps that ensure the final product meets the highest quality standards. In this article, we will delve into the various stages involved in the production of artificial grass.
1. Raw Material Selection:
The first step in the production process is the careful selection of raw materials. High-quality synthetic fibers, typically made from polyethylene or polypropylene, are chosen for their durability and ability to withstand harsh weather conditions. These fibers are then mixed with other additives such as UV stabilizers and color pigments to enhance their performance and appearance.
2. Extrusion:
Once the raw materials are selected, they undergo the extrusion process. Extrusion involves melting the raw materials and passing them through a spinneret, which forms the fibers into a specific shape and size. The fibers are then cooled and solidified to maintain their structure.
3. Tufting:
After the extrusion process, the fibers are tufted into a backing material. Tufting is the process of inserting the fibers into a primary backing fabric using specialized tufting machines. This creates the pile or the surface of the artificial grass.
4. Coating:
Once the tufting process is complete, a secondary backing material is applied to the underside of the artificial grass. This secondary backing provides stability and strength to the grass. It is typically made from latex or polyurethane and is applied using a coating machine.
5. Infilling:
Infilling is an important step in the production process as it enhances the performance and longevity of the artificial grass. Various materials such as silica sand or rubber granules are spread over the grass to provide stability, cushioning, and support. Infilling also helps to maintain the upright position of the fibers and ensures proper drainage.
6. Quality Control:
Throughout the production process, strict quality control measures are implemented to ensure that the artificial grass meets the required standards. Samples are regularly taken and tested for durability, colorfastness, UV resistance, and other performance factors. Only after passing these rigorous tests, the artificial grass is considered ready for distribution.
7. Roll-up and Packaging:
Once the artificial grass passes all quality control checks, it is rolled up and packaged for distribution. The rolls are typically cut into standard sizes and wrapped in protective materials to prevent damage during transportation. Proper labeling and documentation are also done to ensure easy identification and traceability of the product.
The advantage of artificial turf football grass:
1.Suitable for all weathers
The artificial grass is excellent in use efficiency because it is free from climate.
2.Green in all seasons
The artificial grass can give you a feeling of spring even though the natural grass has been being experienced the dormant period.
3.Environmental protection
all materials of artificial grass comply with the requirements of environmental protection and it also can be recycled.
4.Simulation of natural grass
the artificial grass is produced according to the principle of bionics.it is good in elasticity and makes your feet feel comfortable when walking on.
5.Durability
The artificial grass is durable and not easy to fade,especially suitable for the site which suffers frequent utilization.
6.Economic efficiency
the artificial grass usually has a 7-8 year life service.
7.No need of maintenance
The artificial grass basically does not cost any fee for maintenance. But the only thing is to avoid any man-made damage.
8.Easy pavement
It is feasible to make the artificial grass on the sites paved by asphalt, cement,hard sand, etc.
Products customized:
The artificial turf can be customized based on your detailed requests with stitch from 120stitches/m to 400stitches/m,pile height from 7mm to 63mm.
Artificial turf grass installation:
For landscaping grass,it can be easily finished by yourself.
Packing&Loading:
Packing Materials:
The Grass Roll Is Packed By PE Film And Water Proof PP Cloth With Hard Paper Tube In The Middle.
Roll Size:
The Usual Size Is 2m*25m/Roll(50SQM) Or 4m*25m/Roll(100SQM).
We Can Also Make Mini-Rolls Such As 1m*3m,1m*4m,1m*5m,2m*3m,2m*4m,2m*5m…
Applications:
Artificial turf landscaping grass series can be widely used in landscape decoration,floor carpets,building roof,exhibition floor,kindergarten, wedding floor,wall decoration and so on.
Artificial Grass Production Process
Artificial grass has gained immense popularity in recent years due to its low maintenance requirements, durability, and realistic appearance. Its production process involves several intricate steps that ensure the final product meets the highest quality standards. In this article, we will delve into the various stages involved in the production of artificial grass.
1. Raw Material Selection:
The first step in the production process is the careful selection of raw materials. High-quality synthetic fibers, typically made from polyethylene or polypropylene, are chosen for their durability and ability to withstand harsh weather conditions. These fibers are then mixed with other additives such as UV stabilizers and color pigments to enhance their performance and appearance.
2. Extrusion:
Once the raw materials are selected, they undergo the extrusion process. Extrusion involves melting the raw materials and passing them through a spinneret, which forms the fibers into a specific shape and size. The fibers are then cooled and solidified to maintain their structure.
3. Tufting:
After the extrusion process, the fibers are tufted into a backing material. Tufting is the process of inserting the fibers into a primary backing fabric using specialized tufting machines. This creates the pile or the surface of the artificial grass.
4. Coating:
Once the tufting process is complete, a secondary backing material is applied to the underside of the artificial grass. This secondary backing provides stability and strength to the grass. It is typically made from latex or polyurethane and is applied using a coating machine.
5. Infilling:
Infilling is an important step in the production process as it enhances the performance and longevity of the artificial grass. Various materials such as silica sand or rubber granules are spread over the grass to provide stability, cushioning, and support. Infilling also helps to maintain the upright position of the fibers and ensures proper drainage.
6. Quality Control:
Throughout the production process, strict quality control measures are implemented to ensure that the artificial grass meets the required standards. Samples are regularly taken and tested for durability, colorfastness, UV resistance, and other performance factors. Only after passing these rigorous tests, the artificial grass is considered ready for distribution.
7. Roll-up and Packaging:
Once the artificial grass passes all quality control checks, it is rolled up and packaged for distribution. The rolls are typically cut into standard sizes and wrapped in protective materials to prevent damage during transportation. Proper labeling and documentation are also done to ensure easy identification and traceability of the product.
The advantage of artificial turf football grass:
1.Suitable for all weathers
The artificial grass is excellent in use efficiency because it is free from climate.
2.Green in all seasons
The artificial grass can give you a feeling of spring even though the natural grass has been being experienced the dormant period.
3.Environmental protection
all materials of artificial grass comply with the requirements of environmental protection and it also can be recycled.
4.Simulation of natural grass
the artificial grass is produced according to the principle of bionics.it is good in elasticity and makes your feet feel comfortable when walking on.
5.Durability
The artificial grass is durable and not easy to fade,especially suitable for the site which suffers frequent utilization.
6.Economic efficiency
the artificial grass usually has a 7-8 year life service.
7.No need of maintenance
The artificial grass basically does not cost any fee for maintenance. But the only thing is to avoid any man-made damage.
8.Easy pavement
It is feasible to make the artificial grass on the sites paved by asphalt, cement,hard sand, etc.
Products customized:
The artificial turf can be customized based on your detailed requests with stitch from 120stitches/m to 400stitches/m,pile height from 7mm to 63mm.
Artificial turf grass installation:
For landscaping grass,it can be easily finished by yourself.
Packing&Loading:
Packing Materials:
The Grass Roll Is Packed By PE Film And Water Proof PP Cloth With Hard Paper Tube In The Middle.
Roll Size:
The Usual Size Is 2m*25m/Roll(50SQM) Or 4m*25m/Roll(100SQM).
We Can Also Make Mini-Rolls Such As 1m*3m,1m*4m,1m*5m,2m*3m,2m*4m,2m*5m…
