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Applications:
Artificial grass-football turf are now the best alternative product to natural grass and it is recommended by FIFA for football fields.Compared with the natural grass,artificial turf is much more economic and it has higher frequency of usage,longer service life.
Different kinds of football grass:
1.Infilled model:
The grass only have strait yarn and the pile height usually 40mm~60mm.it needs infill silica sand,rubber granule(SBR,EPDM,TPE…).
2.Non-infilled model:
There are strait yarn and curly yarn,the structure like landscaping artificial grass.it does not need any infills and usually used in indoor football field.
The advantage of artificial turf football grass:
1.Suitable for all weathers
The artificial grass is excellent in use efficiency because it is free from climate.
2.Green in all seasons
The artificial grass can give you a feeling of spring even though the natural grass has been being experienced the dormant period.
3.Environmental protection
all materials of artificial grass comply with the requirements of environmental protection and it also can be recycled.
4.Simulation of natural grass
the artificial grass is produced according to the principle of bionics.it is good in elasticity and makes your feet feel comfortable when walking on.
5.Durability
The artificial grass is durable and not easy to fade,especially suitable for the site which suffers frequent utilization.
6.Economic efficiency
the artificial grass usually has a 7-8 year life service.
7.No need of maintenance
The artificial grass basically does not cost any fee for maintenance. But the only thing is to avoid any man-made damage.
8.Easy pavement
It is feasible to make the artificial grass on the sites paved by asphalt, cement,hard sand, etc.
Products customized:
The artificial turf can be customized based on your detailed requests with stitch from 120stitches/m to 400stitches/m,pile height from 7mm to 63mm.
Artificial turf football grass installation:
For landscaping grass,it can be easily finished by yourself.
Artificial turf football grass related products:
Silica Sand/Rubber Granules/Seaming Tape
Artificial Grass Production Process:
Artificial grass has gained immense popularity in recent years, becoming a preferred choice for landscaping projects, sports fields, and even residential lawns. Its realistic appearance, low maintenance requirements, and durability make it an attractive alternative to natural grass. But have you ever wondered how this synthetic turf is produced? In this article, we will delve into the fascinating production process of artificial grass.
1. Raw Materials
The first step in the production of artificial grass involves gathering the necessary raw materials. These materials typically include polyethylene or polypropylene for the grass fibers, a backing material made of latex or polyurethane, and infill materials such as silica sand or rubber granules. These components play a crucial role in ensuring the quality and performance of the artificial grass.
2. Fiber Extrusion
Once the raw materials are gathered, the production process starts with fiber extrusion. Polyethylene or polypropylene pellets are melted and forced through a spinneret, a metal plate with small holes. As the melted plastic passes through these holes, it forms thin strands, which will later become the grass blades. The diameter and shape of the holes determine the texture and appearance of the fibers.
3. Tufting
After the extrusion process, the fibers are ready to be tufted onto a backing material. Tufting machines, equipped with hundreds of needles, push the fibers through the backing material, creating a looped or straight pile. The density and height of the fibers can be adjusted during this process to achieve the desired appearance and performance characteristics.
4. Coating
Once the tufting process is complete, the artificial grass undergoes a coating process. A layer of latex or polyurethane is applied to the backing material, securing the fibers in place and providing additional stability and strength. This coating also helps to protect the grass from wear and tear, ensuring its longevity.
5. Infill Application
Infill materials are an essential component of artificial grass, providing cushioning, stability, and support to the fibers. Silica sand or rubber granules are commonly used as infill materials. These materials are evenly spread over the grass and brushed into the fibers to enhance the grass's performance and mimic the feel of natural grass.
6. Quality Control
Before the final product is packaged and shipped, rigorous quality control measures are undertaken. The artificial grass undergoes various tests to ensure it meets the required standards for durability, UV resistance, colorfastness, and fire resistance. Only after passing these tests, the grass is deemed ready for installation.
7. Packaging and Distribution
Once the artificial grass has successfully passed the quality control checks, it is carefully packaged and prepared for distribution. The rolls of grass are typically wrapped in protective plastic to prevent damage during transportation. From there, they are shipped to various destinations, ready to be installed and enjoyed by end-users.
Packing&Loading:
Packing Materials:
The Grass Roll Is Packed By PE Film And Water Proof PP Cloth With Hard Paper Tube In The Middle.
Roll Size:
The Usual Size Is 2m*25m/Roll(50SQM) Or 4m*25m/Roll(100SQM).
We Can Also Make Mini-Rolls Such As 1m*3m,1m*4m,1m*5m,2m*3m,2m*4m,2m*5m…
Applications:
Artificial grass-football turf are now the best alternative product to natural grass and it is recommended by FIFA for football fields.Compared with the natural grass,artificial turf is much more economic and it has higher frequency of usage,longer service life.
Different kinds of football grass:
1.Infilled model:
The grass only have strait yarn and the pile height usually 40mm~60mm.it needs infill silica sand,rubber granule(SBR,EPDM,TPE…).
2.Non-infilled model:
There are strait yarn and curly yarn,the structure like landscaping artificial grass.it does not need any infills and usually used in indoor football field.
The advantage of artificial turf football grass:
1.Suitable for all weathers
The artificial grass is excellent in use efficiency because it is free from climate.
2.Green in all seasons
The artificial grass can give you a feeling of spring even though the natural grass has been being experienced the dormant period.
3.Environmental protection
all materials of artificial grass comply with the requirements of environmental protection and it also can be recycled.
4.Simulation of natural grass
the artificial grass is produced according to the principle of bionics.it is good in elasticity and makes your feet feel comfortable when walking on.
5.Durability
The artificial grass is durable and not easy to fade,especially suitable for the site which suffers frequent utilization.
6.Economic efficiency
the artificial grass usually has a 7-8 year life service.
7.No need of maintenance
The artificial grass basically does not cost any fee for maintenance. But the only thing is to avoid any man-made damage.
8.Easy pavement
It is feasible to make the artificial grass on the sites paved by asphalt, cement,hard sand, etc.
Products customized:
The artificial turf can be customized based on your detailed requests with stitch from 120stitches/m to 400stitches/m,pile height from 7mm to 63mm.
Artificial turf football grass installation:
For landscaping grass,it can be easily finished by yourself.
Artificial turf football grass related products:
Silica Sand/Rubber Granules/Seaming Tape
Artificial Grass Production Process:
Artificial grass has gained immense popularity in recent years, becoming a preferred choice for landscaping projects, sports fields, and even residential lawns. Its realistic appearance, low maintenance requirements, and durability make it an attractive alternative to natural grass. But have you ever wondered how this synthetic turf is produced? In this article, we will delve into the fascinating production process of artificial grass.
1. Raw Materials
The first step in the production of artificial grass involves gathering the necessary raw materials. These materials typically include polyethylene or polypropylene for the grass fibers, a backing material made of latex or polyurethane, and infill materials such as silica sand or rubber granules. These components play a crucial role in ensuring the quality and performance of the artificial grass.
2. Fiber Extrusion
Once the raw materials are gathered, the production process starts with fiber extrusion. Polyethylene or polypropylene pellets are melted and forced through a spinneret, a metal plate with small holes. As the melted plastic passes through these holes, it forms thin strands, which will later become the grass blades. The diameter and shape of the holes determine the texture and appearance of the fibers.
3. Tufting
After the extrusion process, the fibers are ready to be tufted onto a backing material. Tufting machines, equipped with hundreds of needles, push the fibers through the backing material, creating a looped or straight pile. The density and height of the fibers can be adjusted during this process to achieve the desired appearance and performance characteristics.
4. Coating
Once the tufting process is complete, the artificial grass undergoes a coating process. A layer of latex or polyurethane is applied to the backing material, securing the fibers in place and providing additional stability and strength. This coating also helps to protect the grass from wear and tear, ensuring its longevity.
5. Infill Application
Infill materials are an essential component of artificial grass, providing cushioning, stability, and support to the fibers. Silica sand or rubber granules are commonly used as infill materials. These materials are evenly spread over the grass and brushed into the fibers to enhance the grass's performance and mimic the feel of natural grass.
6. Quality Control
Before the final product is packaged and shipped, rigorous quality control measures are undertaken. The artificial grass undergoes various tests to ensure it meets the required standards for durability, UV resistance, colorfastness, and fire resistance. Only after passing these tests, the grass is deemed ready for installation.
7. Packaging and Distribution
Once the artificial grass has successfully passed the quality control checks, it is carefully packaged and prepared for distribution. The rolls of grass are typically wrapped in protective plastic to prevent damage during transportation. From there, they are shipped to various destinations, ready to be installed and enjoyed by end-users.
Packing&Loading:
Packing Materials:
The Grass Roll Is Packed By PE Film And Water Proof PP Cloth With Hard Paper Tube In The Middle.
Roll Size:
The Usual Size Is 2m*25m/Roll(50SQM) Or 4m*25m/Roll(100SQM).
We Can Also Make Mini-Rolls Such As 1m*3m,1m*4m,1m*5m,2m*3m,2m*4m,2m*5m…
